Socks are a very popular apparel item for everyday wear. There are a variety of different designs, colors, sizes, and materials that can be found on the market. Some companies focus on making socks for specific activities or occasions, while others offer a more casual look. Regardless of the style, the socks market is growing in popularity thanks to a rising number of activewear brands and a growing interest in health and wellness.
The first step in sock manufacturing is the selection of yarn. Depending on the function of the sock, it may require a high-quality yarn with unique properties. For example, if the socks are intended to be worn in extreme weather conditions, they will need to have a special moisture-wicking property. The yarn is then spun and dyed at the yarn mill, which then sends it to the sock factory.
Once at the sock factory, the yarn is placed onto a sock machine where it is knitted into a single or double-layer. The first in-line quality inspection takes place during this stage to ensure that the socks are the correct size and length and that there is no deformity in the knitting or interlocking of the loops. The finished sock is then trimmed, shaped, and pressed before being rolled and sealed.
For those who wish to have their logo embroidered on the socks, this is an additional step that is performed on the final product. This requires an extra machine and adds to the overall production cost of the garment. Once the sock is complete, it is passed on for pairing and packaging.
While many sock manufacturers produce their products in China, there are some companies that are committed to using high-quality materials and sustainable techniques. For example, American company Sleet and Sole uses small-batch merino wool and FSC bamboo fibers to create its eco-friendly line of socks. The company also uses REPREVE, a specialized fiber made from recycled plastic bottles that would otherwise be thrown in landfills or polluting rivers and lakes.
Zkano, another sock manufacturer, is located in Fort Payne, Alabama, which has a rich history of textile production dating back to the early 1900s. Today, the Zkano team is proud to continue this tradition by producing a wide range of socks for a diverse range of customers around the world. The company is dedicated to reducing waste and has cut their overall overall waste to less than 2%. Its innovative manufacturing process allows it to reduce costs, increase efficiency, and deliver a stellar product to its customers. The company has also implemented a program to recycle its manufacturing waste, which makes it a leader in environmental sustainability. The company is a great choice for companies looking for an ethical supplier of socks for their brand. The company also offers custom sock printing and private label services. For more information about their products and services, visit the company’s website. It is important to choose a socks manufacturer that can offer you a wide range of options, excellent customer service, and competitive prices. socks manufacturer